150S Full servo paper cup machine

Why 150S

Why choose ALLWIN Full Servo Paper Cup Making Machine AW-150S?

Following are the factors:

Quality and Advanced Servo System:

• Oblique suck paper servo, stable suck paper;
• Cup fan & wall transfer servo, transfer cup fan and transfer cup wall;
• Cup wall wing clamp servo, clamp the cup fan to cup seal mold;
• Ultrasonic seal servo, drive ultrasonic sealing;
• Cup wall flip servo, flip the cup wall 90 degree;
• Cup wall lift servo, lift the cup wall to cup main mold;
• Bottom feed servo, feed bottom roll paper, save paper;
• Bottom disc lift servo, lift and push the cup bottom disc to cup wall;
• Knurling servo, drive up/down board (punch cup bottom disc, bottom heating & knurling, cup top curling);
• 10 divide plate servo (main mold servo), drive 10pcs main mold rotate;
• 8 divide plate servo (curling mold servo), drive 8pcs curling mold rotate;
• Auto spray water servo, self spray water on cup fan feeder.

Core components:

• Advanced group-based Servo control system: Provides superior precision control at each workstation, ensuring synchronized movements, high positioning accuracy, and consistent cup quality (sturdy cup body, smooth rim, leak-proof, no burrs).
• INOVANCE SERVO & SHIMPO REDUCER: High quality, High precision servo, Stable, Speed, Smart, Save cost.
• 10PCS ALLOY MAIN MOLD + 8PCS CURLING MOLD: divide in integer angle, HIGH precision and stable.
• HMI + PLC + 10-inch Interface + sensor detection system : Easy operation, intelligent, and high efficient.
• IoT-Ready Servo Paper Cup Machine: Real-Time Smart Monitoring.
• Modular mechanism design: Facilitates maintenance, reduces costs, and enhances machine compatibility.
• Intelligent centralized lubrication system saves the oil replace cost, reduces oil pollution, saves energy and Eco-friendly.

Key Components of a High-Quality FULL SERVO Paper Cup Making Machine AW-150S

1. Advanced Servo Drive System:
   Precise servo motors control cup forming, feeding and cutting.
   It ensures stable running speed, high molding accuracy, low vibration and long-term continuous operation.
2. High-Efficiency Heating & Sealing Unit:
   Core part for cup wall bonding.
   Constant-temperature heating elements and anti-leakage sealing structure realize firm waterproof sealing, no water leakage for hot & cold drink cups.
3. Precision Forming Mold Set:
   Customize cup molds with high-precision processing.
   Support adjustable cup sizes (diameter/height), smooth cup body shaping, no deformation or wrinkling.
4. Automatic Paper Feeding & Punching Mechanism:
   Stable paper separation and feeding structure, anti-jam design.
   Improve feeding efficiency, reduce material waste and lower failure rate.
5. Durable Cutting & Crimping Assembly:
   High-hardness alloy cutter heads and cup mouth crimping parts.
   Ensure neat cutting, round cup edge, wear resistance and long service life.
6. Intelligent Control Panel:
   PLC intelligent control + touch screen operation.
   Support speed adjustment, fault self-detection, parameter memory and easy daily operation & maintenance.
7. Sturdy Body Frame & Transmission Parts:
   Thickened steel frame (30mm steel board) and high-quality gears/bearings.
   Effectively reduce shaking during high-speed production, improve overall stability and equipment durability.

Key Advantages

• Stable high-precision Servo system: Each component of our machine is independently controlled by a servo motor, simplifying maintenance and repair (Old mechanical cup machine designs use cam-linkage structures, where a problem with one component can damage multiple parts, resulting in high maintenance costs and requiring highly skilled technicians).
• High Efficiency Automation: From paper feeding, ultrasonic side sealing, bottom punching/insertion, heating, knurling, edge rolling to paper output/counting, the entire process is automated; supports 24/7 continuous operation.
• High Stability: High quality servos, advanced strong structure design and quality parts ensure the machine in stability.
• Low Maintenance Costs and Less Failure Rates: The high stability and reliability of servo motors reduce equipment failure rates and maintenance costs; Simplified structure with no complex mechanical transmission parts; Modular design facilitates troubleshooting and component replacement.
• Compatibility: compatible with environmentally friendly coated paper materials( PE/PLA/PBS coated paper and also plastic free paper),
• Wide Applications: can produce various single-layer paper cups suitable for coffee, tea, cola, juice, ice cream and so on.

Manufacturing Process:

Long cup fan feeder → self water spray → paper fan feeding → ultrasonic side sealing → cup wall flip and lift to main mold → bottom disc punching & inserting → bottom heating & knurling → top rim curling → finished cup discharge → counter & collector.

Why Servo System?

Why use servo system replace the mechanical drive system? The factors are:

How Does the Servo Drive System Ensure Stable Speed and Precise Positioning?

1. Closed-loop feedback control: Servo motors match real-time speed and position data via encoders, correcting deviations instantly to maintain constant running speed.
2. Accurate torque & speed regulation: It delivers steady output torque under variable load, avoiding speed fluctuation caused by paper feeding, forming and cutting actions.
3. High-precision synchronous operation: Synchronize each working station (feeding, sealing, forming, cutting) precisely, eliminating offset and mechanical lag.
4. Fast response & anti-interference performance: Quickly adjust sudden load changes, reduce vibration and mechanical jitter for consistent positioning accuracy.
5. Digital signal control: PLC linkage with servo system realizes fixed-distance positioning and fixed-angle operation, ensuring uniform cup forming and neat cutting.

How the Servo Drive System Improves Paper Cup Making Machine Efficiency

1. Achieves stable high-speed operation and continuous running to raise hourly output.
2. Realizes precise synchronization of feeding, sealing, forming and cutting to reduce idle time.
3. Features fast acceleration and response, shortening start-stop transition time.
4. Minimizes positioning errors, paper jams and defective products to cut downtime.
5. Reduces manual debugging and frequent adjustments, saving labor and setup time.

How does the servo drive system improve the quality of paper cups?

1. Accurate positioning: Precise control of each process avoids offset, wrinkling and cup deformation.
2. Stable synchronous operation: Unified speed for feeding, sealing and crimping, ensuring uniform cup size.
3. Consistent pressure & sealing: Even heating and bonding force prevent water leakage and weak adhesion.
4. Smooth mechanical movement: Low vibration and low jitter make smooth cup body and neat cup edges.
5. Reduce defective products: Effectively lowers cracking, misalignment and flawed finished cups.

.

RFQ:

RFQ of Full servo paper cup making machine

1, What is the price of a paper cup making machine?

• FeeNoT 150S full servo paper cup making machine cost is around US$35,000.
• Final price change agains the cup size and order quantity, also against the market.
• Entirely servos system, stable, speed, smart, Self-water spay.
• Smart PLC control system, one worker easy operation this machine.
• Advanced servo system, machine speed fast, more stable and reliable, save energy and maintenance cost.

2, How many sizes can one machine produce?

• FNT-150S model: standard size range is 3~16oz, height up to 135mm, top up to 100mm.
• FNT-150S-H170 model, height up to 170mm (customize, up to 22oz) .
• FNT-150S-H210 model, height up to 210mm (customize, up to 32oz or 64oz) .
• Best one machine make one size cup, no change mold, keep machine stable, reliable, long life time.
• If have good technician, then can think of change mold to make different cup size.
• The size range means, the machine production limit, not mean one machine to make all the sizes.
• There are million of cup sizes in market, one factory can not make all the sizes.
• The startup paper cup business factory should choose the most popular size or customize for his market.

3, What is the production capacity and speed?

• Daily output is 90,000 cups per 10 hours, 180,000 cups per 20 hours.
• Speed and capacity: up to 150 cups per minute, final production speed change against the cup size, paper material quality.

4, What materials and raw paper are required?

• PE-coated or PLA-coated paperboard is the essential raw material.
• Also water based barrier coated paperboard (Aqueous-coated paper) is more and more in market.
  Standard cups use 170g to 350g paper.
• Hot drink cups utilize single-PE coating, while cold drink cups require double-PE coating to prevent condensation damage.

5, How much space and power does the setup need?

• A single machine requires approximately 10 to 15 square meters of floor space, excluding storage.
• Most units operate on a 3-phase, 380V power supply with a rated power of 10kW to 15kW.
• During peak operation, heating elements and ultrasonic systems consume roughly 6–8 kWh, representing a significant portion of the operating overhead compared to the relatively low cost of physical floor space.

6, What are the maintenance and operation requirements?

• Modern PLC and entirely servo systems have reduced manual labor.
• One skilled technician can typically oversee 2 to 3 machines simultaneously.
• Maintenance focuses on daily cleaning and monthly lubrication of the cam-driven systems.
• Automated lubrication features in premium models can extend the machine's lifespan by 5~8 years compared to manually lubricated units, which are more prone to mechanical timing errors and wear.

Service

Packaging:

• Package Size: one case (3350×1750×2300mm) or two case (2300 x 1750 x 2150 + 1050 x 850 x 2100mm),
• Gross Weight: 3600KG (including packaging).
• Packaging: Fumigation-free PLY Wooden Case (Export Standard).
• Each machine is packed separately, Plastic bag cove the machine, and fixed inside the wooden case to avoid collision.
• The wooden case is fumigation-free plywood or fumigated to meet international export standards.
• Shipping: Suitable for sea freight, air freight and land transportation; can be customized according to customer requirements.

Service of Full servo paper cup making machine AW-150S

• Spare parts guarantee for one year in machine arrival.
• We offer a 12 months warranty. During the warranty period, we provide free replacement of damaged parts due to quality problems (post charges covered by buyer). All failures/breaking caused by improper operation of the buyer and/or normal abrasion are not within the warranty.
• Manual, Video, to help operate machine, Questions response within 48 hours (except holiday).
• FREE: The buyer come to learn how to operate machine, how to adjust, how to change parts. It is free.(buyer should pay for his cost of ticket, hotel, food, etc).
• The seller agrees to dispatch technician for installation & training, the cost covered by the buyer.
• Technician overseas Cost include:
• 1, Mechanic allowance, (for example one machine training 5days, on the way 2days, total 7days, $150*7=$1050).
• 2, Ticket cost, round ticket cost (different country the cost different),
• 3, Visa cost, some country need visa cost,

Remark of Full servo paper cup making machine AW-150S

• Price Term: FOB Ningbo port, China. (INSURANCE OUT OF CHINA COVERED BY THE BUYER)
• Payment Term: T/T payment (30% deposit, 70% before delivery). ** The buyer is welcomed to test machine before delivery.
• Delivery Time: 30~50 working days at sight the deposit. (actual delivery time given while order confirm)
• Package: Standard export package. (need special package, please info us in advance).
• Warranty: One year from the equipment arrival.
• Power Source: The power source: 380V 3-Phase, 50/60Hz (R, S, T, N line, please confirm power source before start order).