150S Mașină complet servo pentru pahare de hârtie

Why 150S

Why choose ALLWIN Full Servo Paper Cup Making Machine AW-150S?

Following are the factors:

Quality and Advanced Servo System:

• Servo de hârtie de aspirat oblic, stable suck paper;
• Fan Cup & servo de transfer de perete, transfer cup fan and transfer cup wall;
• Servo clemă aripă perete cupă, clamp the cup fan to cup seal mold;
• Servo sigilare cu ultrasunete, drive ultrasonic sealing;
• Servo flip perete cupa, flip the cup wall 90 grad;
• Servo de ridicare a peretelui cupei, lift the cup wall to cup main mold;
• Servo de alimentare de jos, feed bottom roll paper, save paper;
• Servo de ridicare a discului de jos, lift and push the cup bottom disc to cup wall;
• Servo moletat, drive up/down board (punch cup bottom disc, incalzire de jos & moletă, curling deasupra cupei);
• 10 servo placa de divizare (main mold servo), drive 10pcs main mold rotate;
• 8 servo placa de divizare (curling mold servo), drive 8pcs curling mold rotate;
• Servo auto pulverizare apă, self spray water on cup fan feeder.

Core components:

• Advanced group-based Servo control system: Oferă un control de precizie superioară la fiecare stație de lucru, ensuring synchronized movements, high positioning accuracy, and consistent cup quality (sturdy cup body, smooth rim, leak-proof, no burrs).
• INOVAȚIE SERVO & Shimpo Reducer: Calitate superioară, High precision servo, Stabil, Viteză, Inteligent, Save cost.
• 10BUC MATRICE PRINCIPALA DIN ALIE + 8PC -uri Mold de curling: împărțiți în unghi întreg, Înaltă precizie și stabil.
• HMI + PLC + 10-inch Interface + sensor detection system : Operare ușoară, inteligent, și de înaltă eficiență.
• IoT-Ready Servo Paper Cup Machine: Real-Time Smart Monitoring.
• Modular mechanism design: Facilitates maintenance, reduces costs, and enhances machine compatibility.
• Intelligent centralized lubrication system saves the oil replace cost, reduces oil pollution, saves energy and Eco-friendly.

Key Components of a High-Quality FULL SERVO Paper Cup Making Machine AW-150S

1. Advanced Servo Drive System:
   Precise servo motors control cup forming, feeding and cutting.
   It ensures stable running speed, high molding accuracy, low vibration and long-term continuous operation.
2. High-Efficiency Heating & Sealing Unit:
   Core part for cup wall bonding.
   Constant-temperature heating elements and anti-leakage sealing structure realize firm waterproof sealing, no water leakage for hot & cold drink cups.
3. Precision Forming Mold Set:
   Customize cup molds with high-precision processing.
   Support adjustable cup sizes (diameter/height), smooth cup body shaping, no deformation or wrinkling.
4. Automatic Paper Feeding & Punching Mechanism:
   Stable paper separation and feeding structure, anti-jam design.
   Improve feeding efficiency, reduce material waste and lower failure rate.
5. Durable Cutting & Crimping Assembly:
   High-hardness alloy cutter heads and cup mouth crimping parts.
   Ensure neat cutting, round cup edge, wear resistance and long service life.
6. Intelligent Control Panel:
   PLC intelligent control + touch screen operation.
   Support speed adjustment, fault self-detection, parameter memory and easy daily operation & întreţinere.
7. Sturdy Body Frame & Transmission Parts:
   Thickened steel frame (30mm steel board) and high-quality gears/bearings.
   Effectively reduce shaking during high-speed production, improve overall stability and equipment durability.

Key Advantages

• Stable high-precision Servo system: Each component of our machine is independently controlled by a servo motor, simplifying maintenance and repair (Old mechanical cup machine designs use cam-linkage structures, where a problem with one component can damage multiple parts, resulting in high maintenance costs and requiring highly skilled technicians).
• High Efficiency Automation: From paper feeding, ultrasonic side sealing, bottom punching/insertion, încălzire, moletă, edge rolling to paper output/counting, the entire process is automated; supports 24/7 continuous operation.
• Stabilitate ridicată: High quality servos, advanced strong structure design and quality parts ensure the machine in stability.
• Low Maintenance Costs and Less Failure Rates: Stabilitatea ridicată și fiabilitatea servomotoarelor reduc ratele de defecțiuni ale echipamentelor și costurile de întreținere; Simplified structure with no complex mechanical transmission parts; Modular design facilitates troubleshooting and component replacement.
• Compatibility: compatible with environmentally friendly coated paper materials( PE/PLA/PBS coated paper and also plastic free paper),
• Wide Applications: can produce various single-layer paper cups suitable for coffee, ceai, cola, suc, ice cream and so on.

Manufacturing Process:

Long cup fan feeder → self water spray → paper fan feeding → ultrasonic side sealing → cup wall flip and lift to main mold → bottom disc punching & inserting → bottom heating & knurling → top rim curling → finished cup discharge → counter & collector.

Why Servo System?

Why use servo system replace the mechanical drive system? The factors are:

How Does the Servo Drive System Ensure Stable Speed and Precise Positioning?

1. Closed-loop feedback control: Servo motors match real-time speed and position data via encoders, correcting deviations instantly to maintain constant running speed.
2. Accurate torque & speed regulation: It delivers steady output torque under variable load, avoiding speed fluctuation caused by paper feeding, forming and cutting actions.
3. High-precision synchronous operation: Synchronize each working station (feeding, sigilare, formare, tăiere) precisely, eliminating offset and mechanical lag.
4. Fast response & anti-interference performance: Quickly adjust sudden load changes, reduce vibration and mechanical jitter for consistent positioning accuracy.
5. Digital signal control: PLC linkage with servo system realizes fixed-distance positioning and fixed-angle operation, ensuring uniform cup forming and neat cutting.

How the Servo Drive System Improves Paper Cup Making Machine Efficiency

1. Achieves stable high-speed operation and continuous running to raise hourly output.
2. Realizes precise synchronization of feeding, sigilare, forming and cutting to reduce idle time.
3. Features fast acceleration and response, shortening start-stop transition time.
4. Minimizes positioning errors, paper jams and defective products to cut downtime.
5. Reduces manual debugging and frequent adjustments, saving labor and setup time.

How does the servo drive system improve the quality of paper cups?

1. Accurate positioning: Precise control of each process avoids offset, wrinkling and cup deformation.
2. Stable synchronous operation: Unified speed for feeding, sealing and crimping, ensuring uniform cup size.
3. Consistent pressure & sigilare: Even heating and bonding force prevent water leakage and weak adhesion.
4. Smooth mechanical movement: Low vibration and low jitter make smooth cup body and neat cup edges.
5. Reduce defective products: Effectively lowers cracking, misalignment and flawed finished cups.

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RFQ:

RFQ of Full servo paper cup making machine

1, What is the price of a paper cup making machine?

• FeeNoT 150S full servo paper cup making machine cost is around US$35,000.
• Final price change agains the cup size and order quantity, also against the market.
• Entirely servos system, stabil, viteză, inteligent, Self-water spay.
• Smart PLC control system, one worker easy operation this machine.
• Advanced servo system, machine speed fast, mai stabil și mai fiabil, save energy and maintenance cost.

2, How many sizes can one machine produce?

• FNT-150S model: standard size range is 3~16oz, height up to 135mm, top up to 100mm.
• FNT-150S-H170 model, height up to 170mm (personalizați, up to 22oz) .
• FNT-150S-H210 model, height up to 210mm (personalizați, up to 32oz or 64oz) .
• Best one machine make one size cup, no change mold, keep machine stable, de încredere, Timp lung de viață.
• If have good technician, then can think of change mold to make different cup size.
• The size range means, the machine production limit, not mean one machine to make all the sizes.
• There are million of cup sizes in market, one factory can not make all the sizes.
• The startup paper cup business factory should choose the most popular size or customize for his market.

3, What is the production capacity and speed?

• Daily output is 90,000 cups per 10 ore, 180,000 cups per 20 ore.
• Speed and capacity: până la 150 cani pe minut, final production speed change against the cup size, paper material quality.

4, What materials and raw paper are required?

• PE-coated or PLA-coated paperboard is the essential raw material.
• Also water based barrier coated paperboard (Hârtie acoperită cu apă) is more and more in market.
  Standard cups use 170g to 350g paper.
• Hot drink cups utilize single-PE coating, while cold drink cups require double-PE coating to prevent condensation damage.

5, How much space and power does the setup need?

• A single machine requires approximately 10 la 15 square meters of floor space, excluding storage.
• Most units operate on a 3-phase, 380V power supply with a rated power of 10kW to 15kW.
• During peak operation, heating elements and ultrasonic systems consume roughly 6–8 kWh, representing a significant portion of the operating overhead compared to the relatively low cost of physical floor space.

6, What are the maintenance and operation requirements?

• Modern PLC and entirely servo systems have reduced manual labor.
• One skilled technician can typically oversee 2 la 3 machines simultaneously.
• Maintenance focuses on daily cleaning and monthly lubrication of the cam-driven systems.
• Automated lubrication features in premium models can extend the machine's lifespan by 5~8 years compared to manually lubricated units, which are more prone to mechanical timing errors and wear.

Serviciu

Ambalare:

• Package Size: one case (3350×1750×2300mm) or two case (2300 x 1750 x 2150 + 1050 x 850 x 2100mm),
• Gross Weight: 3600KG (including packaging).
• Ambalare: Fumigation-free PLY Wooden Case (Export Standard).
• Each machine is packed separately, Plastic bag cove the machine, and fixed inside the wooden case to avoid collision.
• The wooden case is fumigation-free plywood or fumigated to meet international export standards.
• Shipping: Suitable for sea freight, air freight and land transportation; can be customized according to customer requirements.

Service of Full servo paper cup making machine AW-150S

• Garanția pieselor de schimb timp de un an la sosirea mașinii.
• Oferim un 12 Garanție luni. During the warranty period, Oferim înlocuirea gratuită a pieselor deteriorate din cauza problemelor de calitate (Taxe de postare acoperite de cumpărător). Toate eșecurile/ruperea cauzată de funcționarea necorespunzătoare a cumpărătorului și/sau abraziunea normală nu sunt în garanție.
• Manual, Video, Pentru a ajuta la operarea mașinii, Răspuns la întrebări în interior 48 ore (cu excepția vacanței).
• GRATUIT: Cumpărătorul vine să învețe cum să funcționeze mașină, Cum se reglează, Cum se schimbă piesele. Este gratuit.(Cumpărătorul ar trebui să plătească pentru costul biletului său, hotel, mâncare, etc.).
• Vânzătorul este de acord să expedieze tehnicianul pentru instalare & instruire, Costul acoperit de cumpărător.
• Costul tehnicianului de peste mări includ:
• 1, Alocație mecanică, (De exemplu, un antrenament de mașini 5 zile, Pe drum 2 zile, Total 7 zile, $150*7= 1050 USD).
• 2, Costul biletului, round ticket cost (țară diferită costul diferit),
• 3, Costul vizei, Unele țări au nevoie de costuri de viză,

Remark of Full servo paper cup making machine AW-150S

• Termenul prețului: Portul FOB Ningbo, China. (Asigurare din China acoperită de cumpărător)
• Termen de plată: Plata T/T. (30% depozit, 70% Înainte de livrare). ** Cumpărătorul este binevenit la mașina de testare înainte de livrare.
• Timpul de livrare: 30~ 50 de zile lucrătoare la vedere la depozit. (Timpul de livrare efectiv dat în timpul confirmării comenzii)
• Pachet: Pachet de export standard. (Aveți nevoie de un pachet special, Vă rugăm să ne informați în avans).
• Garanție: La un an de la sosirea echipamentului.
• Sursă de putere: Sursa de putere: 380V 3-fază, 50/60Hz (R, S, T, N linie, Vă rugăm să confirmați sursa de alimentare înainte de comanda de pornire).